当前铝行业存在的问题以及结构调整原则和目标
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站 www.www.newcity4sale.com 时间:2006-01-01 22:13 来源:
国家发改委经济运行局副局长贾银松在日前的一次会议上,提出了当前铝行业存在的主要问题以及铝工业结构调整的指导原则和主要目标。
据贾局长称,当前铝行业主要存在下列问题:
(一)氧化铝
1、铝土矿资源保障程度不足。按氧化铝生产能力和目前开采量来看,已探明的铝土矿储量难以长久维持氧化铝厂的原料需求。
2、无序建设问题突出。目前在建项目有11个,计划产能1215万吨,投资总额约为550亿元;另有5个拟建项目,计划产能320万吨。这些在建、拟建项目大多属越权核准或未经核准,其中有些项目连铝土矿资源都未落实,还有的项目土地手续不齐备,也为按要求报批环境影响评价报告。
(二)电解铝
1、盲目建设可能出现反弹。目前在建电解铝项目11个,投资总额约73亿元,总产能为112万吨。虽然这些项目属于续建项目,但除个别项目外均未按照规划布局要求建设,也未经有效核准。
2、铝冶炼结构失衡、电解铝用电矛盾较为突出。铝冶炼工业结构的失衡,是由于电解铝冶炼能力、氧化铝供应能力以及铝土矿采选能力不匹配造成的。而未按国际通行模式实行铝电联营或电力直供,造成了电解铝企业用电矛盾突出,影响了铝行业的持续发展。
3、产能严重过剩、行业集中度低。截止2005年末,电解铝产能达到1070万吨,而当年的表观消费量仅为712万吨,产能平均利用率仅为75-78%,大量产能处于闲置状态。电解铝企业的平均产能仅为7.4万吨,产量在20万吨以上的企业仅有9家,10万吨以上企业的仅占总数的28.3%。
4、设备可靠性差、技术经济指标有待提高。国产大型预焙槽寿命、供电设备质量、电流效率、铝锭综合交流电耗等指标与国外先进水平相比还有差距。
5、氧化铝占生产成本比例过高,企业亏损严重。电解铝的盲目扩张造成氧化铝价格过快增长,国产和进口氧化铝价格分别达到5200元/吨和6200元/吨,占电解铝生产成本的比重达到55-60%。在这种情况下,2005年亏损的80个铝冶炼企业几乎全部是电解铝企业,亏损额为13.1亿元,同比增加了1.1倍。
(三)铝加工
1、大型挤压和热连轧生产线过度投资。现有大型挤压机能力已经出现了过剩,但目前在建及拟建的大吨位挤压机能力甚至超过了现有能力。在建的热连轧生产线2007年全部达产后,产能将是需求量的8-10倍。
2、产业集中度低,产品结构不合理,整体技术装备水平低,技术经济指标落后。我国铝加工企业的平均年产量仅为0.31万吨。国外板带材与型材的比例为6:4,我国仅为3:7。加工材综合成品率比国外低10%,产品标准、合金牌号只有发达国家的60%。
3、电解铝液直接铸造或铸轧比率低,浪费资源。直接用电解铝液铸造锭坯或铸轧板坯代替重熔铝锭,可以节电700千瓦时/吨,并减少金属烧损,降低成本800元/吨以上。发达国家直接铸轧的比例为70%,而我国目前仅为20%。
在介绍了当前铝行业存在的主要问题之后,贾局长对铝工业结构调整的指导原则和主要目标进行了阐述:
(一)指导原则
以转变铝工业增长方式为中心,以结构调整为重点,按照结构优化、技术创新、科学规划、总量调控、降低消耗、保护环境的原则进行宏观引导,做到氧化铝行业实现有序发展、电解铝行业制止违规投资反弹、铝加工行业重点开发高附加值品种,推动企业技术装备水平的提高和产品结构的升级,促进铝工业走新型工业化道路,实现可持续发展。
(二)主要目标
1、2010年国内氧化铝总产能实现1400万吨。普遍推广选矿拜耳法,不断完善拜耳法、混联法、强化烧结法等工艺,改善装备水平,使综合能耗降低到900千克标准煤/吨以下,回收率提高到93%以上。砂状氧化铝比例达到90%。
2、保持电解铝供需基本平衡。扶优汰劣,使骨干企业的产量达到总产量的3/4以上。淘汰落后能力,力争全部采用160KA以上大型预焙槽槽冶炼工艺,电流效率达到94%以上,主要企业综合交流电耗在14300千瓦时/吨以下、氧化铝单耗在1.9吨以下,污染物达标排放。再生铝消费量达到铝消费总量的30%以上。
3、增加高附加值加工材比重。使板带材与型材比例达到6: 4,工业型材与建筑型材比例达到7:3,双零箔与单零箔比例达到4:6。电解液直接铸轧的比率达到70%、铝加工材综合成品率达到76%。增强先进铝加工装备设计制造恩能够里,淘汰技术水平低、产品质量差的落后装备。#p#分页标题#e#
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0.244597s